Reference projects - Product group: WHEELSETS

 

WPP – WHEEL PULLER PRESS

Model
Description
WPP 900
Wheel Puller Press.
  • Max puller force 900kN
  • Wheel diameter range 660-1200mm (standard)
/SP
Option: Standard Platform to lift and rotate the wheelset
/XP
Option: Special Platform to lift, rotate and hold the axle during pull (for light train only)

 

Special universal machine to pull the wheels from the axle, on the wheelset maintenance line. It is supplied complete with a high-pressure SKF pump.

The machine can be equipped with a platform to lift and turn the axles to grant high productivity: two types of platform are available according to the wheelset.

Its dimensions and structure are designed to grant the highest safety.

Thanks to its concept design the machine is used in high productivity lines.

 

 

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DUP – BRAKE DISC UNIVERSAL PRESS

Model
Description
DUP 700
Brake Disc Universal Press.
  • Max puller /installer force 700kN
  • Max axle length 2400mm (standard)
/PC
Option: PC station for automatic use and report printout
/AK
Option: Automatic cold Keying (included PC station) to mount the disc brake on the axle according to International Standards.

 

Special universal machine to assemble/disassemble the brake disc from the axle along the wheelset maintenance line. It is supplied complete with high-pressure SKF pump.

The press can be equipped with an industrial PC for the automatic mode and perform the Auto-matic cold Keying of the disc on the axle: a final report is issued at the end of the operation and the process complies with the International Standards.

Its dimensions and structure are designed to grant the highest safety. Thanks to its concept design this machine is used in areas where high productivity is required.

 

 

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DBW – DISC BRAKE on WHEEL assemble/disassemble equipment

Model
Description
DBW 40
Disc Brake on Wheel assemble/disassemble equipment.
Max force 40kN
Note
Special equipment on demand

 

Special machine to assemble/disassemble the brake disc from the wheel along the wheelset maintenance line. In order to comply with the manufacturer technical specification, it is designed according to the wheel drawing. The machine is largely used in areas where high productivity in maintenance is required.

 

 

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WRP – WHEELSET ROTATION PLATFORM

Model
Description
WRP 40
Wheelset Rotation Platform.
Max load 40kN
Lifting stroke 120mm (only for rotation)
90° rotation (powered)
WRP 40-600
Wheelset Rotation Platform with lifting.
Max load 40kN
Lifting stroke 600mm
180° rotation (powered)
WTT 40-1900
Wheelset TurnTable without lifting.
Max load capacity during processing 40kN
Max static load capacity 200kN
90° rotation (powered or manual)

 

Various platforms designed for wheel-set check and maintenance. Different customized models are available: they help the overall management and increase ease of operations on axles maintenance processes, even when the maintenance is performed manually.
Each platform is manufactured according to Client’s specific needs.
The platform dimensions and the tests they undergo are specifically designed to grant the highest level in security and reliability.

 

 

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ETW – ELEVATED TRACK FOR WHEELSETS mounting or dismount line

Model
Description
ETW 15 /SP1
Elevated Track for Wheelsets mounting or dismount line.
Max single wheelset load 40kN
With IN-OUT hinged elevator (standard)
/SP
Option: Standard Platform to lift and rotate the wheelset by 180° steps
/PE
Option: Planar Elevator to lift the wheelset for load/unload on the elevated track (IN-OUT positions)

 

Robust operative equipment customized on demand for high productivity lines to dismount/mount the bearing/TBU and the axle box on the wheelset.

It is a must in a new Heavy Repair Railway Workshop.

The equipment can be fitted with one or more platforms to turn the axles by 180°. The operations are carried out on one side of the track; this means less employed workers and an improvement of logistics management.

Two types of platforms are available for wheel-sets load/unloading: one is standard, the other is an option. The choice depends on the type of wheel-sets worked.

Along the track other machines are installed (bearing puller, bearing installer, handling devices, etc.) which complete the working line.

Its dimensions and structure are designed to comply with the highest safety standards.

 

 

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WBE – WHEELSET BALANCING EQUIPMENT

Model
Description
WBE
Wheelset Balancing Equipment.
Multi-automatic cycle (fully editable)
Cycle selection by removed material
Note
According with International Standards

 

Special milling machine to balance the wheelset by removing mate-rial from the inner side of the wheels.
The machine can be equipped with a suction device for the chips. It can be easily moved by crane and stored in small areas thanks to its compact design.


The equipment is versatile and generally used for the maintenance of high speed rolling stock material. 

 

 

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WUP 500-2/AK/SC – WHEELSET UNIVERSAL PRESS 500t

Model
Description
WBE
Wheel set Universal Press 500t - Double head.
Max puller /installer force 5000kN (500t)
Cylinder stroke 700mm
Max Axle length 2600mm and Diameter 1250mm
Positioning accuracy +/- 0.1mm
Deep foundation NOT Necessary
Note
Special machine on order

 

Wheel Universal Press 500t double head to assemble and disassemble wheels, brake discs and gears from the wheel sets along the wheelset maintenance line.
The operation is performed on both sides in one setting without reversing the axle, as well as independent mounting. The developed force at the horizontal ram face is 500 t.
The press can be equipped with an industrial PC for the automatic mode and perform the Automatic cold Keying of the disc on the axle and also perform the complete measurement of the wheelset.
A final report is issued at the end of the operation and the process complies with the International Standards.


Additional options can be equipped to enhance productivity. 

 

 

download datasheet
Watch the Video